Basic Info.
Model NO.
Spraying line, Automatic spraying production line,
Type
Coating Production Line
Coating
Automatic Spraying Production Line
Certification
CE, ISO, SGS, RoHS, REACH
Transport Package
Automatic Spraying Production Line
Product Description
Spraying line, Automatic spraying production line, Arc spraying line ,Hanging Conveyor spraying line, zinc coating line
Part A Hanging Conveyor spraying line
Part B Sand blasting system
1. Sandblasting machine
2. Sandblasting room
3. Dust collector
Part C Spraying zinc system
1. SX-2000 big power arc spray system
2. Soundproofed spraying room
3. Dust collector
Part D Introduction of Sanxin
Part A Hanging Conveyor line
Part B Sandblasting system
1. Sandblasting machine(Big power with 4 guns)
Structure and principle
Pressure-blasting machine consists of a pressure tank, the tank valve closed, gas sand mixing valves, gas pipes, pipe blasting gun (nozzle) components.
. Pressure tank: pressure vessel design, production.
. Closed valve: on top of the tank, after feeding, a compressed air can be switched automatically close packing.
. Gas sand mixing valve: at the bottom of the tank, the gas can be adjusted, the mixing ratio of sand to make the best jet state.
. Supply line: connection between the host and the compressor, the general configuration of 20 meters, using hoses, pressure 8kg.
. Blast tube: sand valve connection with the gun tube, using special technology that can engage in, wear, long service life. Meanwhile, according to the working distance can be extended, but preferably not more than 40 meters.
. Nozzle: Nozzle with tungsten steel, with high wear resistance and impact resistance. After the nozzle accelerates abrasive surface by high-speed shooting. The main gun Venturi-type and high-speed type, recommended for high-speed type nozzle.
2. Sandblasting room
(1)Sandblasting atrioventricular body: sandblasting the body with 100mm square tube to make the basic framework for the internal use of 25 × 40 square tube for internal support, outside of using 50mm thick color steel sandwich board manufacturing, beautiful appearance, easy to install, durable and corrosion; has good sound insulation and thermal insulation function, while the migration and transformation is also very convenient.
(2) The lighting system, using Philip proof halogen lamp, long life, high illumination can be achieved by illumination 400LUX more.
(3) Abrasive recovery systems --- honeycomb floor pneumatic or mechanical recycling recovery, recycling pneumatic honeycomb floor, foundation depth is low, only 0.8-1 meter pit, low-cost infrastructure costs.
(4) Sand material sorting purification system: My company specializes in the design of the two-stage system for blasting wind splitter, the first stage is a unique inertial cyclone separator, the second stage of the screen separator, complete separation of Abrasive blasting machine back to the host continues to be recycled, dust and sand were crushed to dust, and after waiting for regular cleaning of the filter is stored in the dust storage cylinder.
(5)The system uses high efficiency sand blasting host, with four guns, while using special blast-proof wear resistant pipe, there is also a professional gun play sand lights. Workers in protective clothing using the air conditioning blasting type thermostat blast suits, breathing filters higher precision, wearing comfort, convenience, health, helmet wide field of vision, clear, environmental pollution.
(6)Ventilation, dust removal system: motivated wind, under the exhaust ventilation system, dust internationally popular streaming Shen Torit dust structure, good effect of dust, environmental pollution!
(7) The workpiece conveyor system: running type can be manual and automatic running type, I also can provide drawings allow customers to produce their own to save fixed costs.
3. Dust collector
(1) To provide Acoustic Thermal Spray chamber for HVOF, Plasma & other thermal spray coating processes.
(2) To reduce the high noise levels produce inside acoustic thermal spray chamber during thermal spray process from 125BA to outside Acoustic chamber to 80 dBA at a distance of 1 mtr from the outer wall.
(3) To ventilate the Acoustic thermal spray chamber from fumes and dust created during HVOF, Plasma & other thermal spray processes.
(4) To trap the over sprayed powder in the high efficiency Cartridge element type dust collector to maintain clean & healthy atmosphere.
(5) To provide continuous and consistent job rotation arrangement with Robotic gun manipulation system.
(6) To provide a linear track as 7th axis for positioning the robot.
Part C Spraying zinc system
1. SX-2000 big power arc spray system
(A big power plus four guns, which can also be uninterrupted spray used interchangeably, the equivalent of four sets of stand-alone)
The arc spray equipment we produce has many different types. It can be equipped with one spray gun or several guns which can act as several independent machines. It can also be operated by hand or by auto tele-computer control. Depending on our strong and solid technology strength, we can develop high-power and special sized equipment according to customer's requirement.
(we provide full-range technical training and instructing, take care of equipment installation and debugging, investigate our customer the effectiveness and performance of the equipment regularly, and take the responsibility of free repairing if any quality problem occur in one year.)
Supersonic arc spraying is a new technology developed from normal arc spraying technology. It has more excellent performance compared with normal arc spraying, and recently has been applied broadly in fields such as machinery, chemical, electricity generating, metallurgy and especially has excellent performance in resolving the wearing and corrosion problems of boiler tube of electricity generating plant. Hence it brings safety and stable operation and good economic and social benefits to those power generating plants.
Supersonic arc sprayer sends two spraying metal wires to the two electric mouths of spray gun, and the electric mouths link to the high-current and low-voltage two electrodes. When the metal wires contact with each other, there would be a short circuit which would make an arc, and the end of metal wire would be melted by the 5000ºCheat produced by the arc. Then the melted wire would be pulverized to micro melting points by high-velocity compressed air. These micro melting points then are sprayed on the surface of workpiece by the compressed air with a supersonic speed (above 400m/s) to make a coating. The supersonic spray coating has smaller and compact Microstructure, and stronger bond strength compared with normal arc spray coating.
SX-600Wsupersonic arc sprayer is developed on the base of SX-400 arc sprayer. It adopts Laval acceleration tube in the spray gun and when the compressed air get through Laval tube the airflow speed will be markedly accelerated.
The newly developed supersonic arc spray machine consists of power supply, supersonic arc spray gun, wire feeder, control system and compressed air system. We develop this equipment precisely to make sure that it can work stably and effectively.
Characters
1. Stable and convenient
This equipment solidifies the operating programs by integrated circuit to prevent from machine damage by misoperating of workers, and thus to protect the safety of operators and the equipment. It can spray a long distance away from the equipment by tele-operating switch. Also the equipment has steady output voltage and current, has good capacity of anti-interference and is sensitive against regulating so that the coating can be even and oxidize burning loss be little to prolong its useful time working in bad environment.
2. High bond strength of coating
The bond strength of coating can reach 70Mpa compared with generally 30-40Mpa of common arc spray coating. The wire is well atomized into tiny particles and then the particles are sprayed with a high speed to make a good and fine coating which has the porosity equal or less 0.5%. By this way the wear-resistant and anti-corrosive ability of coating is markedly improved.
3. Work piece won't deform and its structure won't be influenced.
Generally the temperature rise of workpiece won't exceed 100 ºC when spraying, so the workpiece won't deform. And the spraying heat won't take effect directly on the surface so as to influence the structure of workpiece.
4. High efficiency and wide range usage.
The equipment has high spray and electric power efficiency; generally it can spray metal wires up to 15kg per hour. It's suit for onsite construction, and can use all kinds of metal and metal ceramic materials(solid and cored), such as alloy wires, Mo, Al, Zn, red copper, copper alloy, Babbitt etc. It is widely applied in spraying wearable and anti-rusting coatings for boiler four kinds of tubes, coal pulverizing system (fan impeller and scroll casing), roller, dryer, axis, mould and so on.
5. Wide spray gun extending range and pull / push way of wire feeding to pick
The spray gun is equipped with 30-meter-long cable, air tube and 8-core control cable, so it can spray at remote places about 30 meters away from the equipment. There are two ways of feeding spray wires, pull and push.
6. No need to change wearing parts frequently
We have patent conductive nozzle which is wearable and greatly enlarges useful time of wearing parts. This effectively helps to reduce the spray costs and improve working efficiency and coating quality.
7. Convenient maintenance and repair.
We take maintenance and repair work into our consideration during designing the equipment and spray gun which make it convenient to maintain and repair.
2. Soundproofed spraying room
Soundproof room is designed for segregation in the process of thermal spraying operations generated by the noise and dust. It is assembled by plate and joint objects. The design is high flexible (positions of the doors and windows can be decided anywhere). It Can be made into a single spray room, a painting room with a control room, or a series of isolated rooms and control room. Modular design makes the room very easy to install location and with the least amount of time. Standard sound insulation room and control room ceiling height is 3.0 meters. Assembly plate with different size, can be supplied according to the customer's requirements. Supply and a complete set of the floor of the tank at the same time, the stiffener and joint objects.
•Size 4.0 m (L) x 3.0(W) m x 3 m (H), special size can be customized according to the requirements of customers. Optional control room.
Sound insulation set spraying room folio double open the door, the size is 2 m (W) x 2.2 m (H), each has a window on the door, the size of 0.35 m (W) x 0.45 m (H), bottom to 1.4 m. With 0.8 m x 0.8 m observation window, a bottom to 1 m, three layers of insulation glass all observation window configuration.
Door sound insulation structure and wall panel, same thickness is 150 mm, with elevating sealing device to make the door open and close operation more portable.
Two standard sound insulation spraying room equipped with sound air inlet.
Standard sound insulation spraying room equipped with 1.5 m X 1.5 m vacuuming. Dust inside of the mouth and soundproof wallboard level, do not take up space inside the room.
Soundproof room for the modular structure, installation fast and convenient. Sound insulation installation type explosion-proof fluorescent lamp in the room, light or the 500 lux.
Noise reduction effect: corresponds to the plasma spraying work, away from the sound attenuation at 1 m outside wall (1 m) noise of 75 decibels or less. SX-5000/8000 spraying work, away from the sound outside the room wall at 1 m height (1 m) noise of 75 decibels or less.
Acoustic chamber adopts sound insulation, sound-absorbing materials, use to prevent incoming or outgoing a sound wave area of noise control devices. Noise can be divided into two types, one kind is due to large machine volume, equipment overhaul frequent need to manual operation, using large at this time the song between the machine maintenance, and set up the doors, Windows and ventilation pipes; Another type of sound insulation room is in a high noise environment lies between a quiet environment, in order to offer workers rest watch control machine operation or use.
Between noise due to set up the doors, Windows, ventilation pipe component, thus its sound insulation effect is not only decided by the wall, and the doors and Windows, pipes, the sound insulation effect of the component such as the impact, when choosing between sound insulation in design should be fully considered.
•Adapt to the range
1, the industrial enterprise production equipment noise control
2, noise control of large mechanical and electrical equipment
3, acoustics lab, and listening rooms
•Performance characteristics
1, soundproofing wall plate modular production, convenient transportation and fast installation.
2, the structure of the product is concise and beautiful appearance, high intensity, long service life.
3, good effect of noise reduction, sound insulation between the single-layer structure comprehensive noise reduction acuity 30 db (A), dual structure of sound insulation between comprehensive noise reduction of 45 db (A) or higher.
4, sound insulation according to customer demand matching between lighting systems, ventilation systems, air-conditioning systems, risk warning system, such as accessories, ease of customer in daily operation and maintenance.
Our official website :sxspray.en.made-in-china.com / Spraying line, Automatic spraying production line, Arc spraying line ,Hanging Conveyor spraying line, zinc coating line